Jeff Flowers on June 5, 2015 11 Comments Photo Credit: Grongar / Flickr I am often presented with the debate of plastic verses glass carboy and which one is better to use during the brewing process. I’ve had plenty of experience using both of these for primary and secondary purposes. Here’s some insight in what you should consider when buying or choosing between the two types of carboys. What is a Plastic / PET Carboy? First off, PET stands for polyethylene terephthalate (PDF), a type of polyester resin that has been widely tested to meet or exceed FDA food contact requirements. It is not uncommon to come across food and cosmetic products packaged in PET containers. In fact, you probably have some of these in your home right now. To find out, turn over any plastic containers and look for the recycling symbol with a number in the middle. If that number is 1, then that’s a PET product. For brewing purposes, PET vessels are commonly used for primary and secondary fermentation. They come in many sizes, the most common being 3, 5 and 6 gallon carboys. I personally have one of each size, as I like to use these for experimental batches. The 5 gallon PET carboy is the one I mainly use for secondary fermentation, whereas the 6 gallon is used for primary beer fermentation, or secondary wine fermentation. The Advantages of PET Carboys: Let’s take a quick look at some of the main advantages that PET carboys have over glass carboys. You may find other advantages that aren’t listed here, and if you do, please discuss them in the comments below. 1. Light-Weight The first thing you’ll notice when taking your PET carboy home is how light it is. Compared to glass, it feels as though you can throw your PET vessel about 100 yards. This is easily one of the biggest advantages they have over glass carboys. The weight of a full 6 gallon glass carboy is not only cumbersome, but potentially dangerous. Ask any experienced homebrewer and they’ll confirm, carrying a full glass carboy always seems like a gamble. One wrong move, one slight bump into anything that vicariously wonders into my path of me and it could be disastrous. Not only would this spell catastrophe for my carboy, but also the precious cargo inside, as well as anything within a 10 foot radius. This is especially dangerous for people, as a glass carboy will send shards of glass everywhere, likely landing you in the emergency room for stitches. While this may seem extreme, it does happen. On the other hand, the light-weight material of a PET carboy is extremely durable. While carrying it, I can bump into things and not have to worry about breaking anything or losing the contents of what is inside. Most importantly, I don’t have to worry about glass shards shredding up my shins. 2. Larger Neck & Opening Another thing that I enjoy about PET carboys is that many of them have a larger neck and opening, sometimes referred to as a mouth. Not only does this larger opening make it easier for you to clean the equipment when you’re finished using it, but it also allows better access for pulling out secondary additions. For example, let’s say you put 1 ounce of dry hops in a muslin in your glass carboy. When it comes time to pull them out, this can sometimes be a challenge. And a dangerous one at that. This is because the hops absorb your beer, thus expanding and making it difficult to pull the muslin bag through the smaller opening of the glass carboy. However, with the larger opening of a PET carboy, you are less likely to experience this problem. In fact, from my experience, pulling out a muslin bag with one ounce of dry hops is never a problem. Pulling out two ounces is a bit more difficult, but still comes out relatively easily. One downside of this larger mouth, is that you will need to buy a larger stopper/bung than what fits a glass carboy. Likely, you will need a #10 stopper, but this may sometimes vary from brand to brand. 3. Install a Spigot Another advantage that a PET carboy has over glass, is that you can easily install a spigot, or buy one with a spigot already built-in. Technically, you can install a spigot on a glass carboy, but it’s not recommended for a wide variety of reasons. If you want a carboy with a spigot, we’d recommend buying one with a pre-drilled hole or a spigot already built-in. But that’s not always convenient, especially when you already own the equipment and just want to convert it on your own. Instead of going into the process of how to do this, I’ll let you find some instructions online, as I have never done this and don’t want to steer you in the wrong direction. It must also be noted here, that having a spigot in your carboy is not necessary. And it will also be difficult to cleanse and sanitize. It’s definitely a nice feature to have, but you should weigh the pros and cons before you buy or install one yourself. 4. Easier to Clean Cleaning a PET carboy is simple. I use the same cleaning practices that I use on my glass carboys. I have a Jet Bottle Washer that I use to spray away any yeast, hop, or protein trub that has accumulated in the bottom of the carboy. Then fill the carboy with an alkaline cleaner. I prefer to use PBW to clean all my brewing equipment, but there are many cleansers available. I’d recommend using one of the following methods: Carboy Cleaning Tablets: One popular option for cleaning carboys, is to use these cleaning tabs. Simply fill the carboy with hot water and drop in the tablets. This helps loosen and remove soils and other buildup, making it easier for you to clean the hard-to-reach places. Alkaline Brewery Wash: Another popular cleaning method, is to fill your carboy with hot water and add in a few tablespoons of an alkaline brewery wash, sometimes referred too as powdered brewery wash (PBW). Then simply let it soak over-night. This will help loosen and remove the debris, allowing you to easily rinse out the carboy the next day. Elbow Grease: The unpopular, yet original, method is good ole hard work and lots scrubbing. This method works by using water and a carboy brush to scrub down the inside of your carboy. It may not be popular, but it works. All of these cleansing methods work for PET and glass carboys. The reason why PET vessels are easier to clean, is because they not only weigh less when filled with water, but they’re also easier to drain. When draining, it’s not uncommon for water to splash around and, eventually, land on you and the carboy itself. If it’s glass, this may cause your carboy to become slippery, increasing the risk of you dropping it. That same risk still applies for PET carboys, however, the difference being that you won’t have shards of glass everywhere if you drop it. Not to mention that PET carboys are somewhat textured, giving you a better grip. Common Myth About Plastic Carboys Something that most people mistake with PET carboys is that they assume since they are plastic that they allow oxygen into your beer. The amount of oxygen that creeps in is almost negligible. If a glass carboy has a rating of 100 out of 100 for protecting against oxygen, I would easily give a PET a 99.9 out of 100. Sure, they may let in some amounts of oxygen, and we all know that oxygen is bad for your beer. But in all my years of brewing with PET carboys, I’ve never noticed a hint of oxidation. Obviously, this is just one brewers account, and others may spin a different tale. Fair enough. But in the end, I’d be willing to bet that the erroneous ways of the brewer are often to blame for a bad beer, than a minute hint of oxygen that a PET carboy may or may not let in. Too Long; Didn’t Read The overall light-weight nature and ease of cleaning is what sets PET carboys apart. There are a couple other options and features available that would be difficult to replicate with a glass carboy. Are those features necessary? Perhaps not, but they sure are nice to have available. At the end of the day, whether you use glass, PET or a fermenting bucket, it’s all about brewing great beer. You may prefer the feel of glass, and there’s nothing wrong with that. But, there’s no denying the potential drawbacks of glass carboys.
Everett Klapperich says July 24, 2015 at 3:14 pm There is a 5th reason, if it is accidentally dropped, it won’t break. There have been many instances where a glass carboy was dropped and seriously cut the person handling handling it. Reply
Fabian says April 14, 2016 at 9:09 am Hi Jeff! Thanks for an interesting article. You say you haven’t had any problems with oxidization, what’s the longest time you have conditioned a beer using a plastic carboy? I’m considering buying a carboy and would want to buy a plastic one. The only thing I’m having doubts about right now is whether it is suitable for conditioning beers over a time of at least six months, which is why I would greatly appreciate your reply 🙂 Reply
Corkusdelicti says May 11, 2016 at 9:24 pm I grabbed about 20 used water cooler jugs, all in the 3, 5 and 6-gallon sizes, variously. They are blue, with the “1” PET mark and 2″ mouths. Score? Reply
Jim Chandler says May 2, 2017 at 3:18 pm I’ve been at it for 30 years, have 62 glass and 2 PET carboys. When I first started, I filled too full, and particulates from the hot ferment clogged up the airlocks. With PET, the pressure builds up and blows off the airlock. With glass, it blows up the carboy. Since I learned better, I’ve not experienced the problem again. But I still prefer glass. One thing I noticed over the years is that PET eventually loses its flexibility and cracks, crumbles and creases. Glass abides. I’m wondering if you’d be interested in a discussion of the value of carboys? I’m finally about ready to pare down my wine making, and doing some research. I find that almost everything I own is now considered ‘vintage.’ Trying to find out more about some of the manufacturing marks, but having no luck. I’d like to know the manufacturer brand marks. And there are plenty of letters and numbers that must mean something. Most searches end up either at Amazon or wine/beer stores for new stuff, or Ebay where people don’t know what they have. I have half a dozen specific company carboys, like Sparklets, Arrowhead, Alhambra and Black Mountain. That last one is just beautiful. But I don’t know how to say what it might be worth to a collector. Reply
Charles Barnard says September 16, 2017 at 1:28 am Best reason is safety. A decent glass carboy pushes the overall weight of 6 gallons over what most people can comfortably manage alone. A moving harness with two people or a small handcart are safer than carrying them in hand. Reply
Airetime says November 27, 2017 at 4:46 am Wow, nothing like being biased and providing mis-information without providing a link to back up misstatements! Let’s start with some facts; Glass Carboys are simply the best to use and have been used in both beer and wine brewing for decades. Handle them safely and they will provide you a lifetime of service. Unlike plastic, you would have to work hard to scratch glass and scratches leave the carboy susceptible to bacteria. Safety is important when using either. I use a “Brew Hauler” on all carboys, glass or plastic and I always place a towel It does NOT take two people to handle carboys, I am in my mid 60’s and still brew with 3,5 and 6 gallon carboys, just use common sense and place a towel down before setting a carboy down. Do NOT use a carboy brush on plastic or you will regret it! If you must use plastic then use PET plastic such as what Better Bottles have. “When taken care of properly a glass carboy will last for decades. In fact, the only reason to replace a glass carboy is if it breaks. Plastic carboys, by contrast, “NEED” to be replaced if they get scratched or dented. Some wine makers recommend replacing plastic carboys after about 7 fermentations or so regardless of whether or not it has been damaged in any way.” WineMakersAcademy.com/glass-plastic-carboys/ Reply
Kevin says April 27, 2018 at 3:59 pm Hey Jeff, I was reading about your troubles with muslin bags for dry hopping, etc… Save yourself a lot of effort and simply use stainless tea balls for dry hopping. It works great, no swelling and you never have to buy new material for the job. I found about ten of them at a local discount store for 50 cents a piece. I’ve been doing this for about 20 years. It works great for dry hopping in the keg too. You can just leave them in a corny until the beer is gone, then dump them out when cleaning. Reply
Joe says May 18, 2018 at 9:07 am Another issue with glass carboys is worrying about water temperature when cleaning. I knew not to pour hot wort in the glass carboy, but didn’t realize how hot my sink water got. Filled it with soap and hot water for an initial clean, went to shake it, and pop…ambulance right, 24 stitches in my forearm, 23 stitches in my hand (not to mention the batch that was mid-boil that I lost)… Switched to plastic big mouth bubblers after that (although I don’t recommend the new models since the lid doesn’t stay on without duct tape). Same question as someone above…do the 5 gallon PET plastic water cooler jugs work? Does it matter if the jugs aren’t perfectly round (i.e. Have a handle built into the side)? I’m primarily looking at using these as a cheap secondary fermentor so I can let some age and I don’t have to rush through my kegs to clear room… Reply
robert says October 5, 2018 at 1:28 pm I am not a brewer, I am thinking about it. I do brew cider. . Glass vs plastic. I’d suggest anyone type into the internet, “health dangers of PET plastic.” . Pet leaches estrogens into the liquid , then those estrogens enter your body, when you consume the liquid. . Me: I’d love to use 5 gallon plastic carboys, but I’ll likely stick to 1 gallon glass jugs for now. Reply
Chinmay Nayak says April 26, 2019 at 6:33 am Agree with Robert, drinking beer brewed in PET carboys will eventually give you male boobies. Nothing wrong with that. In fact it’s stress relieving and fun. Better than a fidget spinner any day! However.. there’s one more problem. PET when left exposed to light and warmth, leeches carcinogens overtime. Now thats a problem. It can give cancer to your beloved breasts. So not fun.. Apart from that you are ruining your planet by encouraging plastic use. I put silicon glass sealant paste on the bottom of my glass fermenters in two large circles. That flawlessly takes care of accidents when moving them. And you are at fault if you expose glass to a heat source suddenly. Beside all that, glass fermenters are SEXY! They have a peculiar charm about them. Not a native English speaker so apologies for unexpected speed bumps. Reply
[…] Note for those using carboys: Using a Brew Belt on a glass carboy is not recommended. If you decided to use this method to control the temperature, then you should stick with PET carboys. […] Reply